Emulsification Tanks – Advanced Solutions for Industrial Mixing with multiple uses in various processing industries. Also called mixing tanks with advanced features.
Techwin Limited specializes in providing high-quality emulsification tanks designed to meet the diverse mixing and homogenization needs of various industries. Our tanks are engineered for optimal performance, durability, and efficiency, ensuring consistent product quality across different applications.
Industries Utilizing Emulsification Tanks
1. Food & Beverage
Emulsification tanks are essential in the food and beverage industry for blending immiscible liquids into stable emulsions. Applications include:
- Mayonnaise, salad dressings, and sauces
- Dairy products such as creams and ice cream
- Beverages like fruit juices and smoothies
- Chocolate and confectionery products
2. Pharmaceuticals
In pharmaceutical manufacturing, emulsification tanks are used to produce emulsions for:
- Medicated creams and ointments
- Injectable emulsions
- Health supplements and syrups
3. Cosmetics & Personal Care
The cosmetics industry employs emulsification tanks for:
- Creams, lotions, and moisturizers
- Shampoos and conditioners
- Perfumes and deodorants
4. Chemical Processing
In chemical manufacturing, emulsification tanks are used for:
- Production of lubricants and greases
- Emulsification of resins and polymers
- Manufacturing of paints, inks, and coatings
5. Biotechnology
Emulsification tanks are utilized in biotechnology for:
- Cell culture media preparation
- Vaccine production
- Enzyme formulations
Types of Emulsification Tanks
🔹 High-Shear Emulsification Tanks
These tanks utilize a rotor-stator mechanism to create intense shear forces, resulting in the formation of fine emulsions. They are suitable for:
- Food and beverage applications requiring uniform consistency
- Cosmetic formulations with fine textures
- Pharmaceutical emulsions with precise dosing
🔹 Top Shear Emulsification Tanks
Designed with top-mounted high-speed shearing units, these tanks are ideal for:
- Processing high-viscosity materials
- Producing emulsions with high stability
- Applications requiring minimal aeration
🔹 Vacuum Emulsification Tanks
Equipped with a vacuum system, these tanks are used to:
- Prevent oxidation during emulsification
- Produce air-free emulsions
- Enhance the stability of sensitive formulations
🔹 Multi-Shaft Emulsification Tanks
Featuring multiple mixing shafts, these tanks are suitable for:
- Handling high-viscosity and shear-sensitive materials
- Producing emulsions with varying droplet sizes
- Applications requiring high mixing efficiency
Features & Specifications
Feature Description
Capacity 200L to 10,000L (custom sizes available)
Material Food-grade SS304 / SS316 Stainless Steel
Mixing Mechanism High-shear rotor-stator, top shear, vacuum, or multi-shaft
Motor Power 1.5 kW to 75 kW depending on capacity and product viscosity
Speed Control Fixed or variable speed (VFD optional)
Temperature Control Optional heating or cooling jackets for precise temperature management
Sealing System Mechanical seals for sanitary applications
Cleaning System CIP-ready (Clean-In-Place nozzle compatible)
Discharge Valve Tri-clamp or butterfly valve
Control System Manual or PLC-controlled (customized automation available)
Lid Type Open top or sealed with manhole access
Get started with Techwin Limited's affordable, customized processing tanks
Whether you're in the food and beverage, pharmaceutical, cosmetic, chemical, or biotechnology industry, Techwin Limited offers customized emulsification tanks designed to meet your specific needs.
Request pricing and quotation for emulsification tanks in Kenya. Contact Us Today 📞 +254 719 034 950
